thermal.c

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#ifdef HAVE_CONFIG_H
#include "config.h"
#endif

#include <stdlib.h>
#include <stdarg.h>
#ifdef HAVE_STRING_H
#include <string.h>
#endif
#include <assert.h>
#include <memory.h>
#include <ctype.h>
#include <signal.h>
#include <sys/param.h>
#include <sys/stat.h>
#include <sys/types.h>
#include <math.h>
#ifdef HAVE_UNISTD_H
#include <unistd.h>
#endif
#ifdef HAVE_PWD_H
#include <pwd.h>
#endif

#include "global.h"

#include "create.h"
#include "data.h"
#include "draw.h"
#include "error.h"
#include "misc.h"
#include "move.h"
#include "polygon.h"
#include "rtree.h"
#include "thermal.h"
#include "undo.h"

#ifdef HAVE_LIBDMALLOC
#include <dmalloc.h>
#endif

static PCBType *pcb;

struct cent
{
  Coord x, y;
  Coord s, c;
  char style;
  POLYAREA *p;
};

static POLYAREA *
diag_line (Coord X, Coord Y, Coord l, Coord w, bool rt)
{
  PLINE *c;
  Vector v;
  Coord x1, x2, y1, y2;

  if (rt)
    {
      x1 = (l - w) * M_SQRT1_2;
      x2 = (l + w) * M_SQRT1_2;
      y1 = x1;
      y2 = x2;
    }
  else
    {
      x2 = -(l - w) * M_SQRT1_2;
      x1 = -(l + w) * M_SQRT1_2;
      y1 = -x1;
      y2 = -x2;
    }

  v[0] = X + x1;
  v[1] = Y + y2;
  if ((c = poly_NewContour (v)) == NULL)
    return NULL;
  v[0] = X - x2;
  v[1] = Y - y1;
  poly_InclVertex (c->head.prev, poly_CreateNode (v));
  v[0] = X - x1;
  v[1] = Y - y2;
  poly_InclVertex (c->head.prev, poly_CreateNode (v));
  v[0] = X + x2;
  v[1] = Y + y1;
  poly_InclVertex (c->head.prev, poly_CreateNode (v));
  return ContourToPoly (c);
}

static POLYAREA *
square_therm (PinType *pin, Cardinal style)
{
  POLYAREA *p, *p2;
  PLINE *c;
  Vector v;
  Coord d, in, out;

  switch (style)
    {
    case 1:
      d = pcb->ThermScale * pin->Clearance * M_SQRT1_2;
      out = (pin->Thickness + pin->Clearance) / 2;
      in = pin->Thickness / 2;
      /* top (actually bottom since +y is down) */
      v[0] = pin->X - in + d;
      v[1] = pin->Y + in;
      if ((c = poly_NewContour (v)) == NULL)
        return NULL;
      v[0] = pin->X + in - d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      v[0] = pin->X + out - d;
      v[1] = pin->Y + out;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      v[0] = pin->X - out + d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      p = ContourToPoly (c);
      /* right */
      v[0] = pin->X + in;
      v[1] = pin->Y + in - d;
      if ((c = poly_NewContour (v)) == NULL)
        return NULL;
      v[1] = pin->Y - in + d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      v[0] = pin->X + out;
      v[1] = pin->Y - out + d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      v[1] = pin->Y + out - d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      p2 = ContourToPoly (c);
      p->f = p2;
      p2->b = p;
      /* left */
      v[0] = pin->X - in;
      v[1] = pin->Y - in + d;
      if ((c = poly_NewContour (v)) == NULL)
        return NULL;
      v[1] = pin->Y + in - d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      v[0] = pin->X - out;
      v[1] = pin->Y + out - d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      v[1] = pin->Y - out + d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      p2 = ContourToPoly (c);
      p->f->f = p2;
      p2->b = p->f;
      /* bottom (actually top since +y is down) */
      v[0] = pin->X + in - d;
      v[1] = pin->Y - in;
      if ((c = poly_NewContour (v)) == NULL)
        return NULL;
      v[0] = pin->X - in + d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      v[0] = pin->X - out + d;
      v[1] = pin->Y - out;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      v[0] = pin->X + out - d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      p2 = ContourToPoly (c);
      p->f->f->f = p2;
      p2->f = p;
      p2->b = p->f->f;
      p->b = p2;
      return p;
    case 4:
      {
        LineType l;
        l.Flags = NoFlags ();
        d = pin->Thickness / 2 - pcb->ThermScale * pin->Clearance;
        out = pin->Thickness / 2 + pin->Clearance / 4;
        in = pin->Clearance / 2;
        /* top */
        l.Point1.X = pin->X - d;
        l.Point2.Y = l.Point1.Y = pin->Y + out;
        l.Point2.X = pin->X + d;
        p = LinePoly (&l, in);
        /* right */
        l.Point1.X = l.Point2.X = pin->X + out;
        l.Point1.Y = pin->Y - d;
        l.Point2.Y = pin->Y + d;
        p2 = LinePoly (&l, in);
        p->f = p2;
        p2->b = p;
        /* bottom */
        l.Point1.X = pin->X - d;
        l.Point2.Y = l.Point1.Y = pin->Y - out;
        l.Point2.X = pin->X + d;
        p2 = LinePoly (&l, in);
        p->f->f = p2;
        p2->b = p->f;
        /* left */
        l.Point1.X = l.Point2.X = pin->X - out;
        l.Point1.Y = pin->Y - d;
        l.Point2.Y = pin->Y + d;
        p2 = LinePoly (&l, in);
        p->f->f->f = p2;
        p2->b = p->f->f;
        p->b = p2;
        p2->f = p;
        return p;
      }
    default:                   /* style 2 and 5 */
      d = 0.5 * pcb->ThermScale * pin->Clearance;
      if (style == 5)
        d += d;
      out = (pin->Thickness + pin->Clearance) / 2;
      in = pin->Thickness / 2;
      /* topright */
      v[0] = pin->X + in;
      v[1] = pin->Y + in;
      if ((c = poly_NewContour (v)) == NULL)
        return NULL;
      v[1] = pin->Y + d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      if (style == 2)
        {
          v[0] = pin->X + out;
          poly_InclVertex (c->head.prev, poly_CreateNode (v));
        }
      else
        frac_circle (c, v[0] + pin->Clearance / 4, v[1], v, 2);
      v[1] = pin->Y + in;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      /* pivot 1/4 circle to next point */
      frac_circle (c, pin->X + in, pin->Y + in, v, 4);
      v[0] = pin->X + d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      if (style == 2)
        {
          poly_InclVertex (c->head.prev, poly_CreateNode (v));
          v[1] = pin->Y + in;
          poly_InclVertex (c->head.prev, poly_CreateNode (v));
        }
      else
        frac_circle (c, v[0], v[1] - pin->Clearance / 4, v, 2);
      p = ContourToPoly (c);
      /* bottom right */
      v[0] = pin->X + in;
      v[1] = pin->Y - d;
      if ((c = poly_NewContour (v)) == NULL)
        return NULL;
      v[1] = pin->Y - in;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      v[0] = pin->X + d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      if (style == 2)
        {
          v[1] = pin->Y - out;
          poly_InclVertex (c->head.prev, poly_CreateNode (v));
        }
      else
        frac_circle (c, v[0], v[1] - pin->Clearance / 4, v, 2);
      v[0] = pin->X + in;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      /* pivot 1/4 circle to next point */
      frac_circle (c, pin->X + in, pin->Y - in, v, 4);
      v[1] = pin->Y - d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      if (style == 5)
        frac_circle (c, v[0] - pin->Clearance / 4, v[1], v, 2);
      p2 = ContourToPoly (c);
      p->f = p2;
      p2->b = p;
      /* bottom left */
      v[0] = pin->X - d;
      v[1] = pin->Y - in;
      if ((c = poly_NewContour (v)) == NULL)
        return NULL;
      v[0] = pin->X - in;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      v[1] = pin->Y - d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      if (style == 2)
        {
          v[0] = pin->X - out;
          poly_InclVertex (c->head.prev, poly_CreateNode (v));
        }
      else
        frac_circle (c, v[0] - pin->Clearance / 4, v[1], v, 2);
      v[1] = pin->Y - in;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      /* pivot 1/4 circle to next point */
      frac_circle (c, pin->X - in, pin->Y - in, v, 4);
      v[0] = pin->X - d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      if (style == 5)
        frac_circle (c, v[0], v[1] + pin->Clearance / 4, v, 2);
      p2 = ContourToPoly (c);
      p->f->f = p2;
      p2->b = p->f;
      /* top left */
      v[0] = pin->X - d;
      v[1] = pin->Y + out;
      if ((c = poly_NewContour (v)) == NULL)
        return NULL;
      v[0] = pin->X - in;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      /* pivot 1/4 circle to next point (x-out, y+in) */
      frac_circle (c, pin->X - in, pin->Y + in, v, 4);
      v[1] = pin->Y + d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      if (style == 2)
        {
          v[0] = pin->X - in;
          poly_InclVertex (c->head.prev, poly_CreateNode (v));
        }
      else
        frac_circle (c, v[0] + pin->Clearance / 4, v[1], v, 2);
      v[1] = pin->Y + in;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      v[0] = pin->X - d;
      poly_InclVertex (c->head.prev, poly_CreateNode (v));
      if (style == 5)
        frac_circle (c, v[0], v[1] + pin->Clearance / 4, v, 2);
      p2 = ContourToPoly (c);
      p->f->f->f = p2;
      p2->f = p;
      p2->b = p->f->f;
      p->b = p2;
      return p;
    }
}

static POLYAREA *
oct_therm (PinType *pin, Cardinal style)
{
  POLYAREA *p, *p2, *m;
  Coord t = 0.5 * pcb->ThermScale * pin->Clearance;
  Coord w = pin->Thickness + pin->Clearance;

  p = OctagonPoly (pin->X, pin->Y, w);
  p2 = OctagonPoly (pin->X, pin->Y, pin->Thickness);
  /* make full clearance ring */
  poly_Boolean_free (p, p2, &m, PBO_SUB);
  switch (style)
    {
    default:
    case 1:
      p = diag_line (pin->X, pin->Y, w, t, true);
      poly_Boolean_free (m, p, &p2, PBO_SUB);
      p = diag_line (pin->X, pin->Y, w, t, false);
      poly_Boolean_free (p2, p, &m, PBO_SUB);
      return m;
    case 2:
      p = RectPoly (pin->X - t, pin->X + t, pin->Y - w, pin->Y + w);
      poly_Boolean_free (m, p, &p2, PBO_SUB);
      p = RectPoly (pin->X - w, pin->X + w, pin->Y - t, pin->Y + t);
      poly_Boolean_free (p2, p, &m, PBO_SUB);
      return m;
      /* fix me add thermal style 4 */
    case 5:
      {
        Coord t = pin->Thickness / 2;
        POLYAREA *q;
        /* cheat by using the square therm's rounded parts */
        p = square_therm (pin, style);
        q = RectPoly (pin->X - t, pin->X + t, pin->Y - t, pin->Y + t);
        poly_Boolean_free (p, q, &p2, PBO_UNITE);
        poly_Boolean_free (m, p2, &p, PBO_ISECT);
        return p;
      }
    }
}

POLYAREA *
ThermPoly (PCBType *p, PinType *pin, Cardinal laynum)
{
  ArcType a;
  POLYAREA *pa, *arc;
  Cardinal style = GET_THERM (laynum, pin);

  if (style == 3)
    return NULL;                /* solid connection no clearance */
  pcb = p;
  if (TEST_FLAG (SQUAREFLAG, pin))
    return square_therm (pin, style);
  if (TEST_FLAG (OCTAGONFLAG, pin))
    return oct_therm (pin, style);
  /* must be circular */
  switch (style)
    {
    case 1:
    case 2:
      {
        POLYAREA *m;
        Coord t = (pin->Thickness + pin->Clearance) / 2;
        Coord w = 0.5 * pcb->ThermScale * pin->Clearance;
        pa = CirclePoly (pin->X, pin->Y, t);
        arc = CirclePoly (pin->X, pin->Y, pin->Thickness / 2);
        /* create a thin ring */
        poly_Boolean_free (pa, arc, &m, PBO_SUB);
        /* fix me needs error checking */
        if (style == 2)
          {
            /* t is the theoretically required length, but we use twice that
             * to avoid descritisation errors in our circle approximation.
             */
            pa = RectPoly (pin->X - t * 2, pin->X + t * 2, pin->Y - w, pin->Y + w);
            poly_Boolean_free (m, pa, &arc, PBO_SUB);
            pa = RectPoly (pin->X - w, pin->X + w, pin->Y - t * 2, pin->Y + t * 2);
          }
        else
          {
            /* t is the theoretically required length, but we use twice that
             * to avoid descritisation errors in our circle approximation.
             */
            pa = diag_line (pin->X, pin->Y, t * 2, w, true);
            poly_Boolean_free (m, pa, &arc, PBO_SUB);
            pa = diag_line (pin->X, pin->Y, t * 2, w, false);
          }
        poly_Boolean_free (arc, pa, &m, PBO_SUB);
        return m;
      }


    default:
      a.X = pin->X;
      a.Y = pin->Y;
      a.Height = a.Width = pin->Thickness / 2 + pin->Clearance / 4;
      a.Thickness = 1;
      a.Clearance = pin->Clearance / 2;
      a.Flags = NoFlags ();
      a.Delta =
        90 -
        (a.Clearance * (1. + 2. * pcb->ThermScale) * 180) / (M_PI * a.Width);
      a.StartAngle = 90 - a.Delta / 2 + (style == 4 ? 0 : 45);
      pa = ArcPoly (&a, a.Clearance);
      if (!pa)
        return NULL;
      a.StartAngle += 90;
      arc = ArcPoly (&a, a.Clearance);
      if (!arc)
        return NULL;
      pa->f = arc;
      arc->b = pa;
      a.StartAngle += 90;
      arc = ArcPoly (&a, a.Clearance);
      if (!arc)
        return NULL;
      pa->f->f = arc;
      arc->b = pa->f;
      a.StartAngle += 90;
      arc = ArcPoly (&a, a.Clearance);
      if (!arc)
        return NULL;
      pa->b = arc;
      pa->f->f->f = arc;
      arc->b = pa->f->f;
      arc->f = pa;
      pa->b = arc;
      return pa;
    }
}